Paper corner protector packaging case

Paper corner protector packaging Case: Practice of Zero Damage Rate for High-End Ceramic Export Packaging

A certain high-end ceramic export enterprise has long been confronted with overseas customer complaints due to the collision of product edges and corners, with a transportation damage rate as high as 8%. Its original packaging used thickened cartons with foam filling, but it did not provide sufficient protection for the edges and corners, and the cost was high.

Solution: Fully wrapped paper corner protection reinforcement system

We have designed an L-shaped thickened paper corner protector (specification 50×50×1000mm, ECT≥14KN/m) full wrapping solution for it: Paper corner protectors are installed on all eight edges of each outer box of products such as ceramic vases and dinner plates, and form a box frame structure with high-strength five-layer corrugated boxes. Inside, custom foam molds are used to fix the products.

Implementation effect and core data

The damage rate has been reduced to zero: After implementation, the export damage rate has dropped below 0.3% for 12 consecutive months, and the customer complaint rate has decreased by 95%.

Comprehensive cost optimization: Although the cost of packaging materials per piece has increased by 15%, the hidden costs such as returns, replenishments and customer compensation due to damage have decreased by 80%, and the overall supply chain cost has dropped by 22%.

Improved loading efficiency: Standardized packaging has increased the container loading rate by 18% and significantly enhanced the stability of stacking.

This case demonstrates that for high-value and fragile items, building a structural protection system through paper corner protectors can upgrade the packaging concept from "simple buffering" to "structural pressure resistance", ultimately achieving the optimal total supply chain cost.