Case of packaging with stretch film pallet machine

Case of winding film pallet machine packaging: Innovation in Automated Packaging Efficiency for Daily Chemical Enterprises

Facing the pressure of hundreds of pallets of finished products being dispatched from the warehouse every day, a large-scale daily chemical enterprise found that the original manual winding packaging was inefficient, wasted a lot of film, and the quality of the packages was uneven. As a result, some pallets tilted during the main line transportation, causing damage to the goods and customer complaints.

Solution: Fully automatic winding machine system integration

The enterprise introduces a fully automatic pre-stretching winding machine at the end of the outbound production line, equipped with high-performance machine pre-stretching film (specification: 20mic, 500% pre-stretching rate). The equipment can automatically set the optimal winding mode (the number of bottom reinforcing layers, the number of top sealing rings and the overall tension) according to the size and weight of the pallet.

Implementation effect and core data

Packaging efficiency leap: The average winding time per pallet has been reduced from 3 minutes manually to less than 1 minute, with packaging capacity increasing by 200%, perfectly matching the assembly line rhythm.

Standardization of packaging quality: The tightness and appearance of each pallet are completely uniform, the anti-relaxation ability is significantly enhanced, and the rate of cargo damage during long-distance transportation has decreased by 70%.

The overall cost has been significantly optimized: The high pre-stretching rate has reduced film consumption by approximately 40%, and with less reliance on labor, the overall packaging cost has dropped by more than 30%.

This case demonstrates that by integrating automated equipment with specialized machine films, not only can the efficiency bottleneck be resolved, but also the standardization and traceability of packaging quality can be achieved. It is a crucial step for large-scale manufacturing enterprises to move towards intelligent and lean logistics.